مجله آب و فاضلاب

مجله آب و فاضلاب

بهینه‌سازی فنی-اقتصادی تعداد المان‌های غشایی در مخازن تحت ‌فشار سامانه‌های اسمز معکوس: اثر مقیاس بر انتخاب پیکربندی

نوع مقاله : مقاله پژوهشی

نویسندگان
1 استادیار، گروه مهندسی آب و محیط‌زیست، پژوهشکده حوضه آبی دریای خزر، دانشگاه گیلان، رشت، ایران
2 مدیرعامل، شرکت پالایش آب سورنا، تهران، ایران
10.22093/wwj.2026.594859.3569
چکیده
امروزه بیش از 70 درصد ظرفیت واحدهای نمک‌زدایی آب در جهان به فناوری اسمز معکوس اختصاص دارد. بااین‌حال در طراحی سامانه‌های RO، معیار مشخصی برای انتخاب تعداد المان‌ها در مخازن تحت ‌فشار وجود ندارد. ازآنجایی‌که این متغیر مستقیماً بر عملکرد سامانه و هزینه‌های آن اثر می‌گذارد، تعیین طول بهینه PV همچنان چالش‌برانگیز است. هدف این پژوهش بررسی تأثیر طول PV بر عملکرد فنی-اقتصادی سامانه‌های RO آب لب‌شور مورد استفاده برای پساب پیش ‌تصفیه شده حاوی mg/L NaCl 2000 بود. بدین منظور دو سناریوی طراحی با ظرفیت 18 و m3/h155 و پیکربندی‌های 4 تا 8 المان در هر PV بررسی شدند. عملکرد هیدرولیکی و انتقال جرم سامانه‌ها با استفاده از نرم‌افزارDuPont WAVE شبیه‌سازی شدند. ارزیابی سامانه‌ها بر پایه هفت شاخص شامل رفتار هیدرولیکی، حداکثر بازیابی، کیفیت پرمیت، مصرف انرژی ویژه، هزینه‌های سرمایه‌گذاری اولیه، عملیاتی و هزینه تولید واحد آب پرمیت انجام شد. با افزایش طول PV، حداکثر بازیابی سیستم افزایش یافت. در هر دو سناریو، دفع نمک بیش از 98 درصد و بازیابی عامل اصلی تعیین‌کننده کیفیت پرمیت بود. فشار خوراک و SEC رفتاری غیرخطی نسبت به بازیابی و طول PV داشتند. در بازیابی‌های بالا، تعادل هیدرولیکی و فشار معکوس پرمیت بیش از افت فشار بر مصرف انرژی اثرگذار بودند. بر این اساس، در مقیاس کوچک، پیکربندی 8 المانه و در مقیاس بزرگ، پیکربندی 6 المانه بهترین سازش را میان فشار خوراک، افت فشار و مصرف انرژی ایجاد کردند. از منظر اقتصادی، افزایش طول PV در سناریوهای کوچک و بزرگ‌مقیاس به ترتیب موجب افزایش 7 و 5/3 درصدی شد. با این‌وجود، افزایش طول PV و بازیابی باعث کاهش OPEX شد. کمترین LCOW در سناریوی کوچک‌مقیاس برای پیکربندی 8 المانه با بازیابی 80 درصد،/ m3 $ 1309/0 و در سناریوی بزرگ‌مقیاس برای پیکربندی 6 المانه با بازیابی 75 درصد، /m3$ 1100/0 به‌دست آمد. در پروژه‌های بزرگ، انتخاب طول‌های متعادل‌تر PV مانند 6 المانه بازده فنی-اقتصادی مناسب‌تری نسبت به گزینه‌های بلندتر دارد، درحالی‌که در پروژه‌های کوچکتر، پیکربندی 8 المانه گزینه‌ای برای دستیابی به کمترین هزینه تولید است.
کلیدواژه‌ها
موضوعات

عنوان مقاله English

Scale-Dependent Techno-Economic Optimization of Pressure Vessel Length in Reverse Osmosis Systems

نویسندگان English

Shahram Niazi 1
Ali Mohamadi 2
1 Assist. Prof., Dept. of Water Engineering and Environment, the Caspian Sea Basin Research Center, University of Guilan, Rasht, Iran
2 Chief Executive Officer, Sorena Water Treatment Company, Tehran, Iran
چکیده English

Nowadays, reverse osmosis technology accounts for over 70% of global water desalination capacity. However, no well-defined criterion currently exists for selecting the number of membrane elements within pressure vessels in RO configuration design. Since this design variable directly affects system performance and associated costs, determining the optimal PV length remains a challenging task. This study investigated the effect of PV length on the techno-economic performance of brackish water reverse osmosis systems used for the reuse of pretreated wastewater with a total dissolved solids concentration equivalent to 2000 mg/L NaCl. Accordingly, two design scenarios with permeate capacities of 18 and 155 m³/h were evaluated, considering configurations containing 4 to 8 membrane elements per PV. The hydraulic and mass-transfer performance of the systems was simulated using DuPont WAVE software. The systems were assessed using seven key indicators, including hydraulic behavior, maximum recovery, permeate quality, specific energy consumption, capital expenditure, operating expenditure, and levelized cost of water. Increasing PV length enhanced the maximum achievable system recovery. In both scenarios, salt rejection exceeded 98%, while recovery was the primary factor determining permeate quality. Feed pressure and SEC exhibited nonlinear relationships with recovery and PV length. At high recovery levels, hydraulic balance and permeate backpressure had a greater influence on energy consumption than pressure drop. Accordingly, the 8-element configuration at the small scale and the 6-element configuration at the large scale provided the best compromise among feed pressure, pressure drop, and energy consumption. From an economic perspective, increasing the PV length increased CAPEX by 7% and 3.5% in the small and large-scale scenarios, respectively. Nevertheless, increasing the PV length and recovery reduced OPEX. The minimum LCOW values were 0.1309 $/m3 for the 8-element configuration at 80% recovery in the small-scale scenario and 0.1100 $/m3 for the 6-element configuration at 75% recovery in the large-scale scenario. These results indicate that in large-scale projects, selecting more balanced PV lengths, such as the 6-element configuration, provides a superior techno-economic trade-off compared to longer alternatives, whereas in small-scale systems, the 8-element configuration serves as a justifiable option to achieve the minimum water production cost.

کلیدواژه‌ها English

PV Length
BWRO
Techno-Economic Analysis
CAPEX
OPEX
LCOW
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